Battery Protection
Silicone Foam
Non-flammable foam that absorbs cell swelling and blocks thermal propagation.
Non-flammable foam that absorbs cell swelling and blocks thermal propagation.
Silicone foam is the battery's shock absorber and firewall in one. It cushions the contraction and expansion of cells during charge and discharge, while its self-extinguishing structure prevents heat from one cell igniting the next. The TF/TP/TH series covers ultra-soft cushioning through firm cellular grades for top covers, compression pads and end plates.
| Grade | TF2000 | TF1000 | TF870 | TF840 | TF820 | TF800 |
|---|---|---|---|---|---|---|
| Character | Ultra soft | Extra soft | Soft cellular | Extra firm | Firm cellular | Firm cellular |
| Density (g/cm³) | 0.18 | 0.19 | 0.24 | 0.45 | 0.38 | 0.35 |
| CFD at 25% (PSI) | 1 | 3 | 27 | 22 | 16 | 14 |
| Compression set (%) | <12 | <5 | <5 | <5 | <5 | <5 |
| Tensile strength (PSI) | 20 | 30 | 27 | 27 | 50 | 55 |
| Elongation (%) | 80 | 50 | 60 | 60 | 50 | 50 |
Top cover — insulates internal battery heat
Compression pad — between-cell thermal runaway barrier
End plate — module separation & runaway protection
Pack-level flame barrier assemblies
Send us your application and target specs. Our engineers will match a grade and come back with a quote.