PCM — Phase Change Material
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Thermal Interface Materials

PCM — Phase Change Material

Solid at rest, softening under heat to fill every gap with a thin, reliable bond line.

Overview

What it is

Phase-change materials are solid at room temperature and soften when heated, fully wetting both contact surfaces to deliver a thin bond line and high reliability without the pump-out problems of greases. The energy absorbed at phase transition is far higher than sensible heat, making PCM ideal where contact pressure and surface flatness vary.

Key characteristics

  • Fills contact-surface gaps for a thin, repeatable bond line
  • No pump-out — unlike traditional thermal greases
  • High heat-of-fusion energy absorption at transition
  • Characterized by TGA and DSC thermal analysis
Specifications

The numbers, grade by grade.

PropertyDetail
State at room temperatureSolid
Behavior under heatSoftens, conforms to surface topography
Bond-line qualityThin, high-reliability, no pump-out
CharacterizationTGA (mass vs temperature) · DSC (heat flow)
Use caseVariable-pressure, variable-flatness interfaces
Often used as a matrix material for thermal interface applications
Transition energy (heat of fusion) much higher than sensible heat
Where it's used

Typical applications

01

CPU / GPU thermal interfaces

02

Power electronics

03

High-reliability assemblies

04

Interfaces with surface-flatness variation

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